Creation Process

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Penoir Contemporary Jewelry is pleased to its Clients the following Jewelry Creation Process description page.

Following are the 13 steps that each piece of jewelry must go through and an explanation of the process  Once the Wax is approved individual pieces of jewelry are cast in groups, or batches in order to streamline the production process.  Not every job goes through every step below, (i.e. not every piece of jewelry is inlayed) but  the chart below will give you an idea of what steps each piece of jewelry goes through.

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Production Steps

Description of Process
1

Stone Approval/Search

Reviewing & choosing a gem 
 

Stone Approval by Mail

Gemstone is mailed to Clint for approval
2

Design

Penny works her magic creating wax designs.
3

Wax Appointment

Wax appointment at Studio
 

Wax Appointment by Mail

Wax mailed to Client for Approval
4

Casting Preparation

Final stone fitting and adjustments to wax, This step is extremely tedious and on most cases actually takes more time than the initial wax design.  Approximately 1 -2 full days of Penny time.
5

Investing, Burnout, and Casting

The waxes are places into a plaster of paris type material, which is allowed to harden. This "investment" is places in a industrial furnace for 12-16 hours which burns out the wax designs and leaves hollow voids in the investment.  Following this "burnout" the hollows voids are filled  with molten gold.
6

Rough Out and Pre-polishing

Removal of surface "skin" and spru on cast pieces in preparation for  primary polishing.
7

Primary Polishing

Removal of major surface imperfections.
8

Melee Diamond Setting

Small, diamonds in channels are set.
9

Inlaying

 
10

Setting Major Gemstone/Diamond

 
11

Lapping

A highly specialized type of polishing that places the mirror finishes on our jewelry
12

Secondary Polishing

A light overall polishing to remove any tool marks created during the setting process.
13 Secondary Surfacings Application Brushing, Sandblasting, Etc...
14 Final Polishing. Overall review of piece and removal of any minor scratches.
15 Ultrasonic & High Pressure Steam Cleaning   

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Copyright © 1998 - 2010 Penoir, Inc.
P.O. Box 823, Howell, MI 48844 USA
Telephone: 231-282-4294
Electronic mail: TJ@Penoir.com

Send mail to TJ@Penoir.com  with
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Last modified: November 20, 2009